Forklift Battery Safe Installation and Charging
Batteries used in forklifts are expensive pieces of machinery that are quite large weighing many pounds. The job of charging and installing these batteries is something which should be planned out in advanced so as to make certain that these procedures are able to be completed safely and properly. Maintaining correct handling and a sound charging procedure could majorly increase the standard lifespan of a battery.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is higher than 20%, the battery's lifespan can actually be shortened. On roughly each 5th charge cycle, the charger must be set on the equalize or weekend setting, depending on what type of charger you are utilizing.
The cycle of charging must not get interrupted. You must avoid using the battery for several hours when the charge cycle is complete. By practicing these procedures, you could help ensure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common error that could accidentally cause damage to both the forklift and the charger. Also, it is really essential that the amperage of the battery must match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This would shorten the battery life significantly and could even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation occurs, a technician must be called to be able to re-set the charger prior to charge being able to begin.